What is an MES System?

Imagine factories working 50% better because of one new thing. This is happening today with Manufacturing Execution Systems (MES). These systems make factory work smoother and smarter. But what exactly is an MES system, and how does it change how things are made?

The MES system is the key to making factories top-notch. It watches over the factory floor, making sure everything runs perfectly. It aims to make as many products as possible, using the best methods, and at the lowest cost.

MES technology began in the 1970s. It started with software for account keeping. By the 80s, it combined with MRP systems to handle making products better. The term ‘Manufacturing Execution Systems’ was coined in 1992.

Since then, MES software has become very important for manufacturing worldwide. Today, these systems keep getting better to meet more needs. According to Industrieinformatik, 40% of companies that use MES can reduce productive time shorter than usual. 

In this article, we will discuss the benefits, how the MES system works, and the features offered by MES.

How MES System Works

Understanding how a Manufacturing Execution System (MES) works is crucial for better manufacturing. It uses real-time monitoring to closely oversee the factory, ensuring that everything in the production line operates smoothly.

MES and ERP integration are vital for seamless information sharing. Connecting management with the production process enhances decision-making, making it smarter and faster, which, in turn, improves the performance of both machines and personnel.

Additionally, MES software, often paired with production planning software, manages scheduling by using up-to-the-minute data to oversee job orders and track progress precisely. This allows for accurate prediction of job completion times and enables adjustments to meet production goals effectively.

Understanding how a Manufacturing Execution System (MES) works is crucial for better manufacturing. MES uses real-time monitoring to monitor the factory closely, ensuring everything in the production line works together smoothly.

Here’s a table showing how MES makes manufacturing better by combining different tools:

An MES can make your manufacturing benefit smarter, faster, and more connected. Being able to plan ahead and adjust quickly is key in competitive manufacturing. With a good MES, your operations can become more efficient and effective.

Benefits of MES System

Learn how a manufacture execution system software can greatly better your production. It does this by making things more efficient and improving quality. MESA research report explains that around 22% of companies feel that the implementation of MES systems can improve timeliness in the production process.

It also helps to use your resources better and automate tasks. Together, these make your manufacturing work smoother and more cost-effective.

Below are the benefits of manufacturing execution system software that may help your business grow better:

• Improves product quality: An MES checks every product against tough standards. This lowers mistakes and makes customers happier.
• Reduces manufacturing cycle time: MES makes production faster by automating workflows. This smooths out work from beginning to end.
• Eliminates data entry time: Less manual data entry means fewer mistakes and more time for important jobs.
• Reduces work-in-process: By using resources better, MES makes sure nothing gets wasted during production.
• Empowers plant operations people: Operators can act quickly with the real-time data MES gives. This makes work more efficient and improves how fast you can respond.
• Reduces lead times: Production steps and resources are better managed with MES. This cuts down time between steps, making things happen faster.
• Eliminates paperwork between shifts: Moving from one shift to the next is smooth without paper. MES keeps everything going without the slow of manual documents.
• Improves the planning process: MES lets you plan more accurately. This means making the most of every resource you have.
• Reduces setup costs: Setting up costs less because MES makes machine setups and work schedules work better together. This saves money.
• More reliable and precise sequence planning: Production steps are managed more carefully with MES. This means each step follows well from the last, cutting down mistakes and stoppages.

All of these benefits of manufacturing software combine to make your manufacturing work better. They also make sure your operation can last and do well in any market. Choosing an MES prepares your place for growing and keeping high quality and efficiency in production.

Also read: Understanding MES vs. ERP

Core MES Features

When you look closer at Manufacturing Execution Systems (MES), understanding its key features is important. This can make a big difference in how well your process manufacturing runs. Each part of MES software helps make shop floor control better and makes production smoother.

Below, we already provide the core features that should be available in an MES system:

• Resource Allocation and Status: MES systems that give real-time updates on your resources are very helpful. They let you use materials and workers better. It cuts down on time wasted and boosts what you can make.
• Operations/Detailed Scheduling: MES has tools, such as an advanced planning system, that let you plan things out down to the detail. You can use up-to-the-minute data from the floor. It makes it easier to guess what you’ll need to make and change as needed.
• Dispatching Production Units: Being able to send out production units as needed is a key feature. It ensures all parts or batches are on time.
• Document Control: MES helps handle important docs for rules and how things work. It keeps documents safe and easy to get to. This helps with managing issues.
• Data Collection and Acquisition: MES at its heart is about getting and sorting through data from the production line. It gives makers the info they need to make smart choices. 
• Labour Management: Manufacturing ERP or MES makes it easier to watch worker performance. It lines up what workers do with what’s needed in production. It makes things work better and boosts what you can do.
• Quality Management: MES includes tools for making sure products meet standards. This is key for keeping your brand trusted by customers. It’s all about making quality a top priority.
• Process Management: MES helps make manufacturing more nimble. It lets you change things based on what’s happening right now and use resources better, making less waste.
• Product Tracking and Genealogy: Keeping track of where products came from is very important. MES makes sure you know the history of every item, from start to finish.
• Performance Report and Analysis: MES’s tools for looking at performance offer a deep look. This includes how well you’re making things and tracking your stock. It helps you keep getting better at what you do.

Using these MES features can really change how well you control production. They use tools like statistical process control to be efficient and adapt to the needs of manufacturing today.

MES Examples in Various Industries

The use of Manufacturing Execution Systems (MES) shows incredible flexibility in many fields. This includes customizing MES ERP system for each industry. It also involves using manufacture execution system software that fit the needs of each sector to improve productivity and follow rules.

In various industries, MES ERP system are key for keeping everything in line. Its operation management software module makes sure complex assembly operations run smoothly without delays. This is essential to meet the industry’s fast-paced and precise requirements.

Here are the detailed explanations about MES system in each industry:

• Automotive: Car makers rely on MES to make their production smooth. MES ensure parts are where they should be, preventing delays. This boosts efficiency overall.
• Pharmaceuticals: Pharma companies must stick to strict rules. They use MES to control their production, ensuring each batch meets quality. Real-time checks and batch management help maintain quality.
• Food and Beverage: In food manufacture, MES manages recipes and safety rules. It stops product recalls and keeps consumers safe by ensuring rules are followed.
• Electronics Industry: The electronics world is always changing. MES helps by tracking parts and quickly adjusting to design or demand shifts. It handles complex production with ease.
• Aerospace and Defense: Aerospace and defence depend on MES to handle complicated assemblies. It ensures all steps follow strict quality and compliance rules.
• Consumer Goods: In the consumer goods area, MES boosts production line speed. It’s key for meeting high demand quickly and dealing with market changes fast.

The Best MES System in Philippines: HashMicro

Choosing the best MES ERP system is crucial for businesses in the Philippines. Features, benefits, reputations and customer services are the important aspects that must be considered when choosing a MES system.

One of the best choice is HashMicro MES system. It is a top choice in the high-tech world of Philippines’ manufacturing as it blends easy use with strong technology. This changes how factories work, giving instant data. It’s perfect for makers who value being efficient and accurate.

Equipped by complete features and modules, HashMicro MES ERP system is the best manufacturing software that will help companies to maximize the efficiency of their production process. Also, HashMicro is trusted by more than 1,750 clients. As the market grows rapidly, HashMicro always maintains the quality of its system to fulfill business needs. 

Below are the benefits of adopting HashMicro MES software for your company:

• Unlimited User: It’s open to everyone, no matter how large your team is. This makes sure everyone who needs it can get in.
• Cloud-based MES: HashMicro MES uses cloud tech, meaning it’s easy to grow and doesn’t need big starting costs. This boosts security and keeps updates smooth, always keeping your plant on the edge of tech.
• Big Data Analytics: This MES has big data skills, pulling in and understanding huge amounts of info as things happen. It helps you really know your plant and provides supporting choices to make it work better.
• IoT Integration: With IoT, HashMicro MES talks to your machines and sensors. It sees each step in your manufacturing, helping you move quickly and wisely.
• AI and Machine Learning: Its use of AI and learning helps HashMicro MES act on your needs ahead of time. This smart tech automates and fine-tunes your plant, running it at its best.
• Enhanced User Interfaces and Visualization: The design makes it easy to use, and the view makes tough info simple to understand. Everyone can see what to do next at a glance.
• Compliance and Regulatory: It handles changing rules easily, backed with the latest in compliance features. So, your plant can always meet rules without a lot of checking.
• Integration with Other Modules: It blends well with other systems like manufacturing accounting, making it a hub for all your management needs. It simplifies running different sectors together.
• Online and Offline Access: You can work with or without the internet, keeping your plant moving no matter what. This stops hiccups in your work flow.
• Automatic Reports and Analytics: It makes reports and gives tips regularly, vital for improving and planning your manufacturing. This keeps your production strong.

To explore the best solutions for your business, check out HashMicro’s ERP software. Discover our pricing schemes below and find the right package for your needs.

Conclusion

Manufacturing Execution Systems have changed the way factories work. They are key in making manufacturing efficient, which helps companies be more successful. These systems improve the quality and accuracy at every step of making products.

In the Philippines, using these systems can make a company’s factory very productive. HashMicro’s systems are leading this change. They work well with other software, improving manufacturing better than before.

Adding HashMicro MES to your factory helps deal with fast changes and new tech. It’s more than just a tool; it’s a partner in reaching your manufacturing goals. For companies in the Philippines, choosing top MES technology, like HashMicro, means investing in future growth and success. Try the free demo now!